Equipment & processes
What the floor can do
We run jersey and woven cut-and-sew lines side by side, supported by a complete finishing line. A programme can move from a cotton-elastane sleep set to a linen dress, or from a jersey polo to a sports bra with cup construction, without leaving the building — or the same account manager.
Cutting
Manual and marker-assisted cutting for jersey, interlock, rib and woven fabrics including linen and viscose blends. Stripe and print matching on request.
Sewing & assembly
Dedicated sewing lines for sleepwear, pants, activewear and kids. Coverstitch, flatlock and elastic-attachment capability; lace and embroidery application.
Mending
Hand-mending stations for dropped stitches, yarn faults and needle lines, operated by trained menders rather than absorbed into an AQL allowance.
Cutting
Fabric spreading, marker planning and cutting for woven programmes, carried out in house so panel accuracy does not depend on an outside cutting room.
Sewing
Sewing lines for woven and cut-and-sew styles, with dedicated machines per operation and in-line inspection at each station.
Ironing & pressing
Steam pressing with style-specific templates for woven styles, and to hold measurement consistency across a knitted run.
Washing & finishing
Softening, enzyme wash, brushing, felting and anti-pilling treatments. Wash recipes are recorded per style so a repeat order behaves identically.
Inspection
Three-stage inline inspection plus final AQL inspection before packing, whichever line the order runs on.
Packing
Folding, polybagging, hangtag and label application, polybag warnings and barcodes to retail-ready standard.
Sampling room
Separate machine and sewing allocation for samples and counter-samples, so development never queues behind bulk production.
